Development and performance of a low application temperature FBE coating (English)

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Fusion bonded epoxy (FBE) coatings have been used on pipelines as protection against corrosion for over 40 years. They have been used as a stand-alone product in single layer systems and as a primer in dual and three layer systems. To achieve optimal performance, current FBE products require application temperatures in excess of 230 deg C for single layer systems and 200 deg C for three layer systems. The introduction of high strength steels such as X80, X100 and X120 for use in pipeline construction has presented a challenge to the industry in terms of the availability of suitable coating systems. High strength steels (particularly grades X100 and greater) cannot withstand pre-heat temperatures in excess of 200 deg C. Exposure to the high heat required when coating with a typical FBE product results in the degradation of some of the key properties of these high strength steels. This paper will discuss the development of a new generation FBE coating that can be applied at temperatures as low as 180 deg C. Performance of this new product as a standalone FBE coating and as a primer in dual and three layer systems will be presented. This new generation FBE coating provides a coating solution for pipelines using high strength steels (X80, X100, X120) that cannot withstand pre-heat temperatures in excess of 200 deg C. Additional benefits include enhanced line speeds, energy savings during application and the potential for cost reduction and process improvement when used as a primer in the three layer market.

Table of contents conference proceedings

The tables of contents are generated automatically and are based on the data records of the individual contributions available in the index of the TIB portal. The display of the Tables of Contents may therefore be incomplete.

Residual stresses in 3LPO external pipeline coatings - disbondment and cracking
Chang, B.T.A. / Hung-jue, S. / Han, J. / Wong, D. / Kehr, A. / Mallozzi, M. / Aguirre, F. / Snider, W. / BHR Group Limited | 2009
A new application process that assures good adhesion of fusion bonded epoxy coating exposed to very severe conditions
Gaillard, G. / Bouliez, J.L. / BHR Group Limited | 2009
Adhesion failure of external 3 layer extruded polyethylene (3LPE) based coatings for gas/oil transmission pipelines buried under soil
Hussain, A. / Pflugbeil, C. / BHR Group Limited | 2009
Development and performance of a low application temperature FBE coating
Pratt, J.K. / Mallozzi, M.L. / BHR Group Limited | 2009
Design of Mid. Tg FBE powder coatings to meet the requirements of pipe coaters and pipeline owners
Patterson, M. / Drew, S. / Boerschel, V. / BHR Group Limited | 2009
Rheokinetic modeling of fusion bonded epoxy powder coatings at standard and low application temperature
Shafi, M.A. / Aguirre, F. / Trottier, E. / Falcone-Potts, S. / BHR Group Limited | 2009
PNC: A new solution for offshore field joint coatings
Mallozzi, M. / Perez, M. / BHR Group Limited | 2009
Novel field joint coating solutions for the construction of subsea pipelines
Tailor, D. / Tacoma, E. / BHR Group Limited | 2009
Pipeline rehabilitation for the 21st century
Bond, T.J.M. / Miles, D.J. / Burke, R.N. / Venero, N.J. / BHR Group Limited | 2009
The impact of logistic operations on coatings in the supply chain of pipelines
van Assema, I.M. / BHR Group Limited | 2009
Rapid hardening concrete cloth for oil, gas and water pipeline protection applications
Orr-Adams, F.A. / Brewin, P. / Hiam, E. / BHR Group Limited | 2009
Dow products for 3LPE steel pipe coating - AMPLIFY™ GR 320 and HDPE 12110G
Henschke, O. / BHR Group Limited | 2009
Rehabilitation of corrosion protective coatings on buried steel pipelines
Schad, M. / Stroter, C. / Rehberg, T. / BHR Group Limited | 2009
The challenge - renovation project in new dimensions: the renewal of the anti-corrosion protection of the hydropower station at Wehr, Germany
Zwanzinger, A. / Rainer, E. / Huber, T. / BHR Group Limited | 2009
Foamed cement mortar to protect coated steel pipelines from external acid attack
Trebicki, D.D.P. / BHR Group Limited | 2009