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100 Pioneers in Efficient Resource Management [2019]

2
Resource efficiency in industrial society
26
Approaches to operational resource efficiency
38
Methods and Instruments
45
The Environmental Technology Roadmap and how it relates to resource efficiency
58
Lean production and resource efficiency
66
Efficiency, resources and the rebound effect
76
The 100 Companies Project
82
Evaluation of the case studies
97
Resource efficiency and climate protection
102
Processing of unsaleable pre-screen material by dry washing
106
Wet classification instead of disposal via landfills
110
Very well stirred
114
MFCA for higher resource efficiency in apple cider vinegar production
118
Whey as energy source for the first energy neutral cheese dairy
122
Recot<Superscript>2®</Superscript> – spinning process for recycled cotton
126
Material flow cost accounting in variant production
130
Filtered, energetic resource efficiency
134
Resource efficiency through employee competence
138
SMART-TEX
142
Efficiency has its price – savings through higher purchase price
146
Heat recovery concept for drying bark mulch as fuel
150
Resource efficiency for existing windows in listed buildings
154
Resource-saving production of wooden stepladders
158
Membrane bioreactor for wastewater reduction in the paper industry
162
New printing technology applied to cardboard
166
Mirror, mirror on the wall
170
Every gram counts – Demand-driven production at DRACHOLIN
174
Clean more with less: VOC-compliant container cleaning
178
New hydrogen network reduces CO<Subscript>2</Subscript> emissions
182
Using waste condensate as a material and for energy – a contribution to sustainability
186
Environmentally friendly coating using foil coating technology
190
Phenol recovery from wastewater
194
Cube it Simple – Packaging alternative for flooring installation products
198
Reduced raw material losses and more precision through automated dosing
202
Light without shadow – Feedback through software-controlled lighting
206
Continuous Manufacturing Technology – a new process flow in sustainable drug production
210
Optimisation of the wastewater treatment plant
214
Thin-wall technology in technical plastic injection moulding
218
Closed material cycle
222
Rubber mats made from recycled used tyres
226
Energy and resource efficiency through multiple use of high-quality raw materials
230
Resource efficiency in premium design thanks to newly developed, innovative material
234
Conservation of gravel resources – Concrete made with recycled aggregate
238
An intelligent heat pump system keeps air clean and conserves resources
242
Regranulator for plastic waste
246
Investigation and evaluation of optimisation measures with the help of material flow cost accounting
250
Sprue reduction in hot chamber die casting of magnesium alloys
254
Waste-free rolling and forming process for the production of high temperature resistant formed metal ring gaskets
258
From manual work to series production – resource optimisation by coupling two CNC processing centres to an automated access pallet warehouse
262
Optimisation of machine tools – new routes to resource efficiency
266
Oil purification reduces costs and resource consumption
270
Sustainable investment in shuttle technology
274
Optimisation of material efficiency in the production of wire race bearings
278
MIA – Material and Information Flow Analysis
282
Resource-efficient production of mechanical fasteners
286
High temperature waste heat recovery from hardening furnaces
290
Profiled material efficiency
294
Integrated production control model for material and energy savings
298
Increased resource efficiency with new laser processing machines from Trumpf
302
Re-use of machinery and equipment
306
Hybrid component manufacturing – combining forging and metal 3D printing
310
Automatic press shutdown
314
Implementation of a highly efficient heat treatment line
318
Tolerance compensation elements, an example of resource efficiency through product development
322
The new tsf dipping room: making a production process more efficient, environmentally friendly and employee-friendly
326
Avoiding losses in added value through integrated material efficiency
330
Increasing the efficiency of a re-cooling plant
334
Spiral welding process
338
Efficient production of safety screws thanks to sprue recycling
342
REProMag – Resource-efficient production of magnets
346
Reconditioning of water meters – from one-off measure to an integrated business concept
350
Sustainable office building – ecology + economy + employee friendliness
354
Resource efficiency through lubricant recycling
358
Resource minimisation through partial automation
362
Energy-efficient production facility and its central energy supply
366
EEP and EEP<Superscript>2</Superscript> – Energy efficiency at the Siemens Industrial Park in Karlsruhe and Siemens' Rastatt plant
370
Consistent, sustainable use of process heat
374
Optimised energy and data transmission via slip rings
378
Etching agent recycling and copper recovery in an alkaline etching line
382
Energy efficiency and cost savings through waste heat reduction in plastics processing
386
The Development of a Cable Drive with Synthetic Cable Drums for Machines Used in Water Intake Systems
390
From cutting to cold forming
394
Integrated resource efficiency in factory planning and operation
398
Direct processing from fibre to fibre moulded part
402
New sensor-based control of cascade rinsing baths in coating technology
406
Resource efficiency through addition – additive lightweight construction for industry 4.0
410
Resource and energy efficient product development with the help of bw!MFCA software
414
Free heat – Saving energy by using waste heat from compressed air stations
418
Energy-efficient refurbishment of technical building services
422
Resource-saving packaging process: our demand is driving innovation!
426
Robot-assisted automation increases flexibility
430
Simply switch off specific systems – energy value stream analysis makes machine tools more efficient
434
A learning organisation reduces material losses
438
Resistance spot welding made easy
442
Energy-efficient compressed air in a shipping container
446
Innovative dry separation for spray coatings
450
Ignition current limiter replaces the backup battery concept
454
NANOSLIDE<Superscript>®</Superscript> process chain
458
Systematic improvement in energy efficiency of ventilation systems
462
Less is more – optimising operating modes in the paint shop
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