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The Central Electricity Generating Board failure assessment route is briefly described and is shown to be consistent with a plastic zone size correction method. Modifications to the assessment route which have recently been suggested for describing the effects of thermal and residual stresses are examined. It is shown that the plastic zone size correction method may be used to include local thermal and residual stresses in the assessment route in a simple manner. The assessment route is compared with finite-element solutions for a thermal stress problem and with strip-yield model solutions for a residual stress problem. In using finite-element solutions there are different contour integral methods available for calculating a post-yield fracture parameter. The J-integral of Rice and the J*-integral of Blackburn are examined and compared and the appropriate parameter is identified. (Atomindex citation 13:659684)